MEDIA GUIDELINES AND PRICES

Parts Over 3/4" In Size | Parts Under 3/4" In Size

STANDARD MEDIA FOR PARTS OVER 3/4" IN SIZE

Short Form Recommendations | Abrasive Ceramic Deburring Media
Abrasive Plastic Deburring Media

Nova Finishing Systems Inc., has pre-selected and recommends the following media for use on most part applications and parts over 1/2" in size. Depending upon the roughness of the parts you are working, normally the fastest way to achieve a good looking surface finish is best accomplished using a series of processing steps rather than selecting only one media. To accomplish these tasks, the following is a description of our processing recommendations.

DEBURRING

Ceramic Media is recommended for all ferrous parts and/or where a lot of material needs to be removed in a short period of time. Coarse media (Briefs) will achieve a dull finish or 24 - 29 RMS in 20 to 30 minutes using Nova vibratory finishing equipment. Medium ceramic media will achieve a better looking surface finish of 18 - 20 RMS in about 1 hour after using coarse media. Fine ceramic will achieve a luster or a 14 - 18 RMS in 1 to 2 hours after using medium composition media.

Plastic Media is normally used on softer non-ferrous metals. Coarse media (Briefs) will achieve a dull finish or 20 29 RMS in 30 to 45 minutes. Medium plastic will achieve a better looking surface of 18 - 20 RMS in about 1 to 1 1/2 hours after using coarse media. Fine media will achieve a bright finish or 12 - 14 RMS in 2 to 4 hours after using medium composition media.

Organic Media abrasive mixes or our blend called 56A will deburr fine or delicate parts. This mix will achieve a sand blasted - without the small dimple texture) or a satin antique appearance in 3 to 4 hours. Longer time cycles may be required for large burrs. Please see note for use of replacement materials.

Light Weight Ceramic Media is a special ceramic composition similar in deburring characteristics and weight to plastic media; however, it has greater abrasion than plastic. Media has longer time cycle on ferrous metals, but has smoother appearance. On non-ferrous materials the time cycle is less but surface appearance is rougher.

BURNISHING

Burnishing is normally accomplished using steel or porcelain ball media. Our recommendation is to use porcelain ball media called microbrite over steel even though it does not work as fast, because you don't have maintenance problems, work hardening, bending, or distortion on thin parts. This media is recommended as a secondary step process after ceramic or plastic deburring. Mirror finish appearances are possible in 2 to 4 hours. The longer time cycle, the better the appearance.

POLISHING

Organic media achieves the finest surface finishes of all media; however, it also takes the longest amount of time. Our recommendation is to use our 56D or 56E blended mixes which use porcelain ball media to help[ speed up the finishing process significantly. These products are exceptionally good at achieving an almost buffed appearance on most parts. The product 56D is a softer material used primarily on non ferrous materials and 56E is recommended for use on ferrous materials.

STARTER KITS

Item 6 is an excellent beginners Kit for deburring and surface finishes.

Item 7 is a complicated 5 step processing Kit to achieve a mirror finish on all metals.

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SHORT FORM RECOMMENDATIONS

Media selection is based upon general applications and preform versatility. "Briefs" indicate only coarse media and "Kits" consist of equal packaging of fine, medium, coarse media. Model numbers show recommended capacity of media requirements and Nova equipment.

			Nova 250		Nova 500		Nova 1000
			25 Brief	75 Kit	50 Brief	150 Kit	100 Brief	300 Kit
1.	Ceramic media: 5/8 x 3/4 CW cylinder wedge	pt. # 34090	$40.00	$108.00	$67.50	$182.25	$110.00	$297.00
2.	Plastic Media: 5/8 x 5/8 CW cylinder wedge	pt. # 44090	$46.75	$126.25	$81.00	$218.70	$137.00	$369.90
3.	Burnishing Media: 6mm porcelain balls	pt. # 50600	$118.75	NA	$225.00	NA	$425.00	NA
4.	Dry Organic Media:* Special blended mixes of porcelain ball and dry materials for faster performance
	A. For deburring 56A	pt. # 56100	$103.75	NA	$250.00	NA	$475.00	NA
	B. For polishing 56D (soft)	pt. # 56120	$151.20	NA	$295.00	NA	$565.00	NA
	C. For polishing 56E	pt. # 56130	$153.75	NA	$300.00	NA	$585.00	NA
5.	Light weight ceramic: Ceramic media for both ferrous and non-ferrous metals
	1/2" x 5/8 LW II Cone	pt. # 33070	$56.25	NA	$100.00	NA	$175.00	NA

STARTER KITS

6.	Coarse Mixes Only Consist of items 1, 2, 4A	pt. # 90100		$161.75		$291.50		$519.50
7.	Coarse to Fine (5 part s) 1 ceramic, 2 plastic, 2 organic	pt. # 99000		$387.50		$712.50		$1300.00

NOTE * It is recommended to add a handful of new, dry organic media per batch

REPLACEMENT MATERIAL
8.	For 56A use 6A	pt. # 62100	$60.50		$115.00		$210.00
9.	For 56D use 6D	pt. # 62120	$65.65		$125.00		$230.00
10.	For 56E use 6E	pt. # 62130	$68.25		$130.00		$240.00

LIQUID COMPOUNDS Chemicals are required for wet processing Super concentrated compounds are diluted 640:1 or 0.2oz/gal H2O
L100	For non-ferrous matls. and burnishing	pt. # 21001		Qt. @ $37.50		Gal @ $86.00		5 Gal @ $350.00
L200	For ferrous materials	pt. # 21002		Qt @ $37.50		Gal @ $86.00		5 Gal @ $350.00
Dilution rate of 20:1 to 50:1
L6	For cleaning, degreasing and plastics	pt. # 21006		Qt @ $15.00		Gal @ $42.00		5 Gal @ $90.00

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ABRASIVE CERAMIC DEBURRING MEDIA

(APPROX WT. 100/LBS./CU.FT.)
NOTE: Media comes in at least 3 abrasive compositions of fine, medium, coarse. Standard packaging is 50lbs. Add .15/lb for 25lb. boxes.

Angle Cut Cylinders	ACC		Price
Pt. # 31040	5/16 dia x 9/16	@	$1.53/lb.
31041*	5/16 dia x 5/8	@	$1.65
31060	7/16 dia x 25/32	@	$1.45
31070*	1/2 dia x 7/8	@	$1.61
31090	5/8 dia x 1-1/2	@	$1.44
31130*	7/8 dia x 1-3/4	@	$1.37

Angle Cut Triangle	ACT
Pt. # 32030*	5/8 x 1/4	@	$1.50/lb.
32031	5/8 x 3/16	@	$1.40
32032	5/8 x 3/8	@	$1.40
32033*	5/8 x 5/8	@	$1.50
32034	5/8 x 9/16	@	$1.40
32130	7/8 x 5/16	@	$1.38
32131*	7/8 x 3/8	@	$1.50
32132*	7/8 x 7/8	@	$1.55
32133	7/8 x 15/16	@	$1.35
32160	1-1/8 x 5/16	@	$1.33
32161*	1-1/8 x 3/8	@	$1.55
32162	1-1/8 x 15/16	@	$1.33
32200	1-3/8 x 1/2	@	$1.31
32280	1-7/8 x 5/8	@	$1.31

Cones	C
Pt. # 34090	1/2 x 5/8	@	$1.65/lb.
33080	9/16b x 5/8h	@	$2.58
33100	11/16bx x 3/4h	@	$2.10
33110	3/4b x 7/8h	@	$2.16
33170*	1-1/4 x 1-1/4	@	$1.55

Cylinder Wedge	CW
Pt. # 34090	5/8 x 3/4	@	$1.10/lb.
34150*	1 x 1	@	$1.45
34151	1 x 1-1/8	@	$1.05
34220*	1-1/2 x 1-1/2	@	$1.45
34221	1-1/2 x 1-5/8	@	$1.00

Angle Cut Ellipse	ACE
Pt. # 35080	9/16 x 25/32	@	$1.50/lb.
35110	3/4 x 1	@	$1.45

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ABRASIVE PLASTIC DEBURRING MEDIA

NOTE: Media comes in at least 3 abrasive compositions of fine, medium, coarse.

Cylinder	CY		UREA PLASTIC Approx wt 80 lbs/cu ft	POLYESTER PLASTIC Approx wt 90 lbs cu ft
Pt. # 41090	5/8 x 7/8	@	$1.00/lb	$1.60/lb
Triangle	T
Pt. # 42090	5/8 x 1/2 x 3/8	@	$1.05/lb	$1.37/lb
Pt. # 42150	1 x 1/2 x 9/16	@	$1.05	$1.37
Pt. # 42300	2 x 2 x 2	@	$1.05	$1.37
Cones	C
Pt. # 43070	1/2 x 1/2	@	$1.10/lb	$1.40/lb
Pt. # 43110	3/4 x 3/4	@	$1.00	$1.35
Pt. # 43150	1 x 1-1/8	@	$1.00	$1.35
Pt. # 43220	1-1/2 x 1-1/2	@	$1.00	$1.35
Cylinder Wedge	CW
Pt. # 44090	5/8 x 5/8	@	$1.05/lb	$1.37/lb
Pt. # 44190	1 x 1	@	$1.05	$1.37
Pt. # 44123	1-9/16 x 1-9/16	@	$1.05	$1.37
Pyramid	P
Pt. # 46018	1-1/4 x 1-1/4	@	$1.00/lb	$1.37/lb
Pt. # 46023	1-9/16 x 1-9/16	@	$1.00	$1.37
Tristar	TS
Pt. # 48300	2 x 3/4	@	$1.00/lb	$1.37/lb
Wedge	W
Pt. # 49110	3/4 x 3/4	@	$1.00/lb	$1.40/lb
Pt. # 49150	1 x 9/16	@	$1.00	$1.37
Pt. # 49220	1-1/2 x 1	@	$1.00	$1.37
Pt. # 49260	2-3/4 x 1-1/2	@	$1.00	$1.37

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Last Updated: Oct 24, 2006

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